Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MSS404085 Mapping and Delivery Guide
Undertake proactive maintenance analyses

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MSS404085 - Undertake proactive maintenance analyses
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to undertake the most common forms of analyses associated with predictive/preventative/reliability centred maintenance strategies.This unit applies to a technical expert (usually an engineer, technician or tradesperson) who is required to undertake analyses for predictive, preventative and/or reliability centred maintenance of plant/equipment as part of a competitive systems and practices strategy. This includes undertaking a failure effects analysis in accordance with organisation’s procedures.No licensing or certification requirements exist at the time of publication. Relevant legislation, industry standards and codes of practice within Australia must be applied.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Competitive systems and practices
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Liaise with operator
  • Establish a relationship with the operator of equipment
  • Check the operator has the required skills and resources to keep the equipment clean
  • Check the operator can monitor the operation of the equipment
  • Communicate with operator about the overall equipment effectiveness (OEE) of equipment
  • Involve operator, team leader and key personnel in identification of skill needs and means of skill acquisition to fill any identified gaps
       
Element: Analyse history
  • Read maintenance records and analyse mean time between failures (MTBF)
  • Read and analyse performance data of the equipment
  • Identify causes of changes to historic trends and status
  • Determine methods of ensuring causes of improvements and resolution of deterioration are locked in
       
Element: Check the operator has the required skills and resources to keep the equipment clean
       
Element: Check the operator can monitor the operation of the equipment
       
Element: Communicate with operator about the overall equipment effectiveness (OEE) of equipment
       
Element: Involve operator, team leader and key personnel in identification of skill needs and means of skill acquisition to fill any identified gaps
  • Read maintenance records and analyse mean time between failures (MTBF)
       
Element: Read and analyse performance data of the equipment
       
Element: Identify causes of changes to historic trends and status
       
Element: Determine methods of ensuring causes of improvements and resolution of deterioration are locked in
       
Element: Undertake failure effects analysis
  • Undertake analysis of failure effects and causes and record results
       
Element: Investigate methods of eliminating possibility of failure and minimising probability of failure
       
Element: Investigate methods of minimising the impact when failure cannot be eliminated
       
Element: Liaise with operator, team leader and key personnel regarding solutions
       
Element: Select and implement solutions
       
Element: Undertake condition monitoring analysis
  • Obtain data for condition monitoring analysis
       
Element: Read and interpret condition monitoring data
       
Element: Predict required maintenance type and timing from condition monitoring data
       
Element: Liaise with operator, team leader and key personnel regarding implications of condition monitoring report
       
Element: Involve team members in development of changes to maintenance strategy to ensure awareness, learning and commitment
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

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Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Establish a relationship with the operator of equipment 
Check the operator has the required skills and resources to keep the equipment clean 
Check the operator can monitor the operation of the equipment 
Communicate with operator about the overall equipment effectiveness (OEE) of equipment 
Involve operator, team leader and key personnel in identification of skill needs and means of skill acquisition to fill any identified gaps 
Read maintenance records and analyse mean time between failures (MTBF) 
Read and analyse performance data of the equipment 
Identify causes of changes to historic trends and status 
Determine methods of ensuring causes of improvements and resolution of deterioration are locked in 
 
 
 
Read maintenance records and analyse mean time between failures (MTBF) 
 
 
 
Undertake analysis of failure effects and causes and record results 
 
 
 
 
Obtain data for condition monitoring analysis 
 
 
 
 

Forms

Assessment Cover Sheet

MSS404085 - Undertake proactive maintenance analyses
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Assessment Record Sheet

MSS404085 - Undertake proactive maintenance analyses

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Assessment task 1: [title] Result: Competent Not yet competent

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Overall assessment result: Competent Not yet competent

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